Intelligent Component Insertion System AI-400
Intelligent Component Insertion System AI-400

Intelligent Component Insertion System AI-400

AI-400 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.

Intelligent Component Insertion System AI-400
1. Compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.
2. High rigidity beam structure design, X/Y/Z axis driven by servo motor , equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.
3. Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.
4. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.
5. Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.
6. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.
7. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function.
8. Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.
9. Windows based software , full English interface , easy to operate.
Intelligent Component Insertion System AI-400 Dimension
AI-400 Dimension.jpg
Intelligent Component Insertion System AI-400 Structure

High rigidity beam structure design, X/Y/Z axis driven by servo motor , equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

Intelligent Component Insertion System AI-400 Robot
Intelligent Component Insertion System AI-400 Clamping head

Multi functional clamping Heads with optional automatic changing function :

----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work.

Intelligent Component Insertion System AI-400 Clamping headd

Intelligent Component Insertion System AI-400 Specification

MACHINE Model

AI-400

PCB dimension

PCB size

maximum size standard (W)400 x (D)400mm
minimum size W50*D70mm

PCB transport direction

Left to right , 3 section conveyor

Driving method

X/Y/Z/R Driven by servo motor

Insertion parameter

Insertion speed theoretical speed 6000 CPH
actual speed 0.8 s/pc to 1.2 s/pcs
Insertion accuracy ±0.05mm
Insertion species resistor , capacitor , diode , triode ,fuse ,connector , relay , inductor , network connector , and other odd shape components etc.

Clamping head

Picking method clamping jaw /suction nozzle
Clamping jaw quantity Max 6 pcs
Max component size W 30 *L 38*H35 mm
Insertion angle flat ,0 degree.

Feeder

Feeder type tape feeder , tube feeder , tray feeder , vibration feeder and other customized feeder
Feeder quantity Max 16 feeders

Utility

Working power supply 1 Phase AC220V, 50HZ
Rated power 2KW
Work pressure 80 psi(0.5 Mpa)
Machine size (W)1426x (D)1674 x (H)1500 mm (not including light tower )
Machine weight About 900 KG

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