Intelligent Component Insertion System AI-654
Intelligent Component Insertion System AI-654

Intelligent Component Insertion System AI-654

AI-654 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components .

Intelligent Component Insertion System AI-654 Sturcture
Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components .
Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion .
3. Cutomized clamping head can install maximum 4 clamping jaws satisfy multiple odd shape components insertion requirement .
4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation .
5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 550*W450mm PCB.
6. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function .
7. Optional clamping jaw changing function is available .
8. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
9. Extraordinary vision system realize ±0.05mm insertion accuracy .
10. Windows based software , easy to operate.

Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation .

Modular design Modular 3 section conveyor design High-strength base  structure

Modular design

Modular 3 section conveyor design

High-strength base structure

Main machine+ intelligent feeder
Up to 10 feeders per machine

Automatic width mechanism,Motorized PCB clamping mechanism.

Finite-element analysis, design of high-strength welding, providing a solid base for the equipment

Intelligent Component Insertion System AI-654 Robot Sturcture
Standard equipped

Standard equipped with High quality EPSON RS4-551S cantilever 4 axis SCARA robot which ensures the high precision insertion.

Intelligent Component Insertion System AI-654 Clamping head

Multi functional clamping Heads with optional automatic changing function :

----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated plug-in work.

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● Large choice of clamping jawss and suction cups

● Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function

● Optional clamping jaw changing function is available

Optional clamping jaw changing function is available

Optional clamping jaw changing function is available

customized clamping jaw is available

Intelligent Component Insertion System AI-654 Specification

MACHINE Model

AI-606

AI-654

PCB dimension

PCB size

maximum size standard :(L)350 x (W)250mm , option: (L)300 x (W)300mm standard :(L)550 x (W)450mm
minimum size (L)70 x (W)50mm (L)70 x (W)50mm

PCB transport direction

Left to right ,3 section conveyor

Left to right ,3 section conveyor

Scara Robot

Model

LS6-602S (EPSON), 4 axis SCARA robot

RS4-551(Epson), 4 axis SCARA robot

Insertion parameter

Insertion speed

theoretical speed 1800 CPH 1800 CPH
actual speed 1.8 s/pcs without vision , 2.4 s/pcs with vision 1.8 s/pcs without vision , 2.4 s/pcs with vision
Insertion accuracy ±0.05mm ±0.05mm
Insertion species resistor , capacitor , diode , triode ,fuse ,connector , relay, inductor ,network connector,and other odd shape components etc.

Clamping head

Picking method clamping jaw /suction nozzle
Clamping jaw quantity 4/6 pcs, 6pcs only for component size below L30*W30mm Max 4 pcs
Max component size W 30 *L 45*H45 mm
Insertion angle flat ,0 degree.

Feeder

Feeder type tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
Feeder quantity Max 10 feeders

Utility

Working power supply 1 Phase AC220V, 50HZ
Rated power 2KW
Work pressure 80 psi(0.5 Mpa)
Machine size Standard with L 350* 250mm PCB size :(L)1250 x (W1200 x (H)1800 mm Option with L 300* 300mm PCB size :(L)1250 x (W1300 x (H)1800 mm (L)1350 x (W1400 x (H)1800 mm
Machine weight About 950 KG 1050KG

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