Stencil Inspection Machine System SIM-230
Stencil Inspection Machine System SIM-230

Stencil Inspection Machine System SIM-230

Stencil information management system support stencil acceptance, requisition, return, clean, inspection, repair and scrap process control,and related data form can be input automatically without any paper work.What is more, the data can keep forever and check easily at any time, all the paper management and manual input work can be omitted, which not only can improve the work efficiency and customer's satisfaction, but also save the cost. 1Click stencil information management system can transfer the data automatically and achieve highly intelligent integration between the system and all stencils. Meet all the requirements for industry 4.0.

Stencil Inspection Machine System SIM-230 Details:

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  Stencil information management system support stencil acceptance,requisition,return,clean, inspection, repair and scrap process control,and related data form can be input automatically without any paper work.What is more, the data can keep forever and check easily at any time, all the paper management and manual input work can be omitted, which not only can improve the work efficiency and customer's satisfaction, but also save the cost. 1Click stencil information management system can transfer the data automatically and achieve highly intelligent integration between the system and all stencils. Meet all the requirements for industry 4.0.

  Software

Software.jpg

  Interface   SPC analysis
Interface SPC analysis

Designed for precision

Designed for precision

Designed for precision

  High Speed Liner Motor(magnetic suspension transmission) Movement & Control Device. Applied with DKM adjustable liner motor driving module to ensure the high precision of the liner movement, it today avoid the low precision issu occurred due to the corrosion after used the traditional lead screw for a long time.   The device not only can work in high precision without maintenance but also very stable&smooth, the heavy marble platform provides vibration free working environment.

Process improvement:

●    Solve the problem in receiving and cleaning the stencils, improve the cleaning process.

●     Establish stencil management standard, improve the production management system.

●     Automatic inspect instead of manual checking, improve the products quality.

●     Solve the excess solder,insufficient solder and solder short problem at the very beginning.

●     The 01005 component or even more smaller component are widely used in the production now, high precision inspect is needed for future development.

Stencil Inspection Machine System SIM-230 Features:

●     Input GERBER data and modularizing the data structure. The results can be viewed after immediate measuring within 3 min.

●     Input CAD file, the inspection date can match with SPI immediately, then can go back to check.

●     It combine the different SPC analysis automatically, so it resolve and standardlized the design of the stencils, to guide the application for our clients promptly and easily.

●     Inspection for the area, position, offsets, size, foreign objects, burrs clogging on the opening field and less hole as well tension of the stencil.

●    5The open type of communication protocols can communicate with in-line real time systems or machines in the market. All stencil ID number, data and status can be checked at any time.

●    The fastest speed; it only take 2 min to inspect a PCB board with 230*150mm,including  to check the data and SPC analysis.

Stencil Inspection Machine System SIM-230 Specifications

  Testing specification

  Application

  For 1st time inspection or inspection after cleaning

  Inspection items

  Area, position, offset, size, foreign objects, burr, hole clogging, miss hole, tension

  Inspection time

  2 minutes (230x150mm standard)

  Capabilities

  Measurement accuracy of opening area

  Gage R&R<5.0%(the actual measurement is R&R<1~2%

  Measurement accuracy of opening position

  10μm

  Transmission   mechanism

  Repeatability ±5μm Servo system (Resolution: 0.5μm)

  Optical

  Camera  

  5M or 12M

  Lens

  Dual telecentric

  illumination

  Special white LED light

  Resolution

  8pm, can make according to requirement

  FOV

  20.5mmx1 5.6mm ( Optional)

  Stencil

  Stencil size

  (736x736)mm maximum (300x300)mm minimum

  Programming

  Gerber file

  RS-274X format (Gerber data teaching)

  Software

  SPC

  Histogram,Xbar-R Chart,Xbar-S Chart,Cp & Cpk,% Gage Repeatability Data, SPI Daily / Weekly / Monthly Reports

  Remote maintenance

  TeamViewer software

  Offline programming

  Offline programming check

  Others

  Brand

  Industrial personal computer or work station

  System

  Windows 7 Professional Edition 64 bit

  Exhausting

  Power requirement

  220V, 50/60HZ, Power: 2000W  

  Equipment size

  (1200x1200x1500)mm (LxWxH) does not contain three-color light

  Air supply

  0.4Mpa-O.6Mpa

  Equipment weight

  1000KG

Case analysis:

Case analysis
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