Inline Selective Soldering Machine  MAS-i2
Inline Selective Soldering Machine  MAS-i2
Inline Selective Soldering Machine  MAS-i2

Inline Selective Soldering Machine  MAS-i2

MAS-i2 Selective Soldering Machine is formed by 3 processes as blow and all the processes are integrated into one compact machine.

● Selective spray flux part: It can do selectively flux spraying to required position on PCB.

● Preheating part: It will heat up the PCB and active the flux performance.

● Selective soldering part : It can do selectively soldering to required pad on PCB.

Spray Flux

Spray Flux

Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.

Electro-magnetic pump

Electro-magnetic pump

●German made electro-magnetic pump Coil.

Point and Click

Live camer

Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

Solder path editing

Preheating

Pre-BPRE: Standare with top hot air convection, bottom IR preheating zone.

Maintenance & replacement assisting function

Solder nozzle

Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Inline Selective Soldering Machine MAS-i2 Features:

● XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. also optional distance between drop jet flux adjustable by software.

● Top preheating zone, bottom IR zone.

● Solder section both standard equipped with IR preheating zone at top.

● XY servo table for solder station, servo axis Z1 for solder pot 1. servo axis Z2 for solder pot 2. Optional with electro-magnetic pump made in Germany.

● Standard equipped live-on camera for both solder pot's soldering process.

● Standard equipped with wave height calibration.

● Windows 10 system English version.

MAS-i2 Specifications

Item

MAS-i2

General

Operating power/Max power

6KW/20KW

PCB dimension

Min W80xL100—Max PCB W457.2 x L508mm (18" x 20") (Two nozzle solder individually)

Max PCB W508 x L508mm (20" x 20") (Two nozzle solder parallel)

Machine dimension

2700(L)*1725(W)*1650(H)

Net weight

1500KG

Power supply

3PH 380V 50HZ

Air supply

3-5 bars

Exhausting required

800M3/h

PC

Yes

Typical Program Time

10 Minutes

PCB Robotic Platform

Flux Nozzle Type

drop jet fluxer made in Germany

Flux Nozzle Quantity

Standard equip 1 set, optional to equip another set

Flux Tank Capacity

1L

Flux Tank Quantity

Standard equip 1 set, optional to equip another set (when use two different flux)

Flux Nozzle Distance

optional adjustable by motor

Axes of Motion

X, Y Servo motor, Z by penumatic cylinder

Position Accuracy

+ / - 0.05mm

preheat

Preheating method

Top hot air, bottom IR

Solder Management

Solder pot type

Standard equipped mechanical pump, optional with electro-magnetic pump(made in Germany)

Standard Solder Stations

2

Solder Pot Capacity

15 kgs

Solder Temperature Control

PID

Heat-Up Time

About 40mins

Max Temperature

350 ℃

Mini Wave Nozzles

Dia 3 to 12mm

Customized nozzle

Available

Axes of Motion

X, Y, Z1, Z2

Motion Control

All servo control with ball screw

Position Accuracy

+ / - 0.05mm

(N2) Inertion Management

N2 Consumption per Nozzle

4m3/H

Required N2 Purity

>99.99%

Software System

Solder it” is windows10 based software. With board scanned picture or Gerber file, “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

Solder path editing:

Solder path editing:

● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

Maintenance & replacement assisting function :

Maintenance & replacement assisting function :

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

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