Inline Selective Soldering Machine MAS-i2

Inline Selective Soldering Machine MAS-i2

MAS-i2 Selective Soldering Machine is formed by 3 processes as blow and all the processes are integrated into one compact machine.

● Selective spray flux part: It can do selectively flux spraying to required position on PCB.

● Preheating part: It will heat up the PCB and active the flux performance.

● Selective soldering part : It can do selectively soldering to required pad on PCB.

	Spray Flux ● Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.

	Selecting Soldering Pot ● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance. ● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.

	Electro-magnetic pump ●German made electro-magnetic pump Coil.

	Live camer ● Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

	Preheating ●Pre-BPRE: Standare with top hot air convection, bottom IR preheating zone.

	Solder nozzle ● Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Inline Selective Soldering Machine MAS-i2 Features:

● XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. also optional distance between drop jet flux adjustable by software.

● Top preheating zone, bottom IR zone.

● Solder section both standard equipped with IR preheating zone at top.

● XY servo table for solder station, servo axis Z1 for solder pot 1. servo axis Z2 for solder pot 2. Optional with electro-magnetic pump made in Germany.

● Standard equipped live-on camera for both solder pot's soldering process.

● Standard equipped with wave height calibration.

● Windows 10 system English version.

MAS-i2 Specifications
Item	MAS-i2
General
Operating power/Max power	6KW/20KW
PCB dimension	Min W80xL100—Max PCB W457.2 x L508mm (18" x 20") (Two nozzle solder individually) Max PCB W508 x L508mm (20" x 20") (Two nozzle solder parallel)
Machine dimension	2700(L)1725(W)1650(H)
Net weight	1500KG
Power supply	3PH 380V 50HZ
Air supply	3-5 bars
Exhausting required	800M3/h
PC	Yes
Typical Program Time	10 Minutes
PCB Robotic Platform
Flux Nozzle Type	drop jet fluxer made in Germany
Flux Nozzle Quantity	Standard equip 1 set, optional to equip another set
Flux Tank Capacity	1L
Flux Tank Quantity	Standard equip 1 set, optional to equip another set (when use two different flux)
Flux Nozzle Distance	optional adjustable by motor
Axes of Motion	X, Y Servo motor, Z by penumatic cylinder
Position Accuracy	+ / - 0.05mm
preheat
Preheating method	Top hot air, bottom IR
Solder Management
Solder pot type	Standard equipped mechanical pump, optional with electro-magnetic pump(made in Germany)
Standard Solder Stations	2
Solder Pot Capacity	15 kgs
Solder Temperature Control	PID
Heat-Up Time	About 40mins
Max Temperature	350 ℃
Mini Wave Nozzles	Dia 3 to 12mm
Customized nozzle	Available
Axes of Motion	X, Y, Z1, Z2
Motion Control	All servo control with ball screw
Position Accuracy	+ / - 0.05mm
(N2) Inertion Management
N2 Consumption per Nozzle	4m3/H
Required N2 Purity	>99.99%

Software System “Solder it” is windows10 based software. With board scanned picture or Gerber file, “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes. Path programming :
	“Point and Click” ● to draw path with scanned picture as background, easiest way for path programming.

	Solder path editing: ● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

	Maintenance & replacement assisting function : ● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.