Intelligent Component Insertion System AI-606
Intelligent Component Insertion System AI-606

Intelligent Component Insertion System AI-606

AI-606 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components .

Intelligent Component Insertion System AI-606 Sturcture
1. Modular design with compact machine size , can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.
2. Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.
3. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement . Automatic clamping jaw changing function is available.
4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 350*W250mm PCB.
6. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function .
7. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
8. Extraordinary vision system realize ±0.05mm insertion accuracy.
9. Windows based software , easy to operate.

Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation.

Modular design Modular 3 section conveyor design High-strength base  structure

Modular design

Modular 3 section conveyor design

High-strength base structure

Main machine+ intelligent feeder
Up to 10 feeders per machine

Automatic width mechanism,Motorized PCB clamping mechanism.

Finite-element analysis, design of high-strength welding, providing a solid base for the equipment

Intelligent Component Insertion System AI-606 Robot Sturcture
Modular design

Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

Intelligent Component Insertion System AI-606 Clamping head

Multi functional clamping Heads with optional automatic changing function :

---Leading performance, an abundant choices of grippers and suction nozzlesto meet multiple odd-shaped components insertion requirement .

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● Large choice of grippers and suction nozzles

● Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function

● Optional grippers changing function is available

Optional clamping jaw changing function is available

Optional clamping jaw changing function is available

customized clamping jaw is available

Intelligent Component Insertion System AI-606 Specification

MACHINE Model

AI-606

AI-654

PCB dimension

PCB size

maximum size standard (W)300 x (D)350mm, optional (W)350 x (D)250mm (W)400 x (D)450mm
minimum size (L)70 x (W)50mm (L)70 x (W)50mm

PCB transport direction

Left to right ,3 section conveyor

Left to right ,3 section conveyor

Scara Robot

Model

LS6-602S (EPSON), 4 axis SCARA robot

RS4-551(Epson), 4 axis SCARA robot

Insertion parameter

Insertion speed

theoretical speed 1800 CPH 1800 CPH
actual speed 1.8 s/pcs without vision , 2.4 s/pcs with vision 1.8 s/pcs without vision , 2.4 s/pcs with vision
Insertion accuracy ±0.05mm ±0.05mm
Insertion species resistor , capacitor , diode , triode ,fuse ,connector , relay, inductor ,network connector,and other odd shape components etc.

Clamping head

Picking method clamping jaw /suction nozzle
Clamping jaw quantity 4/6 pcs, 6pcs only for component size below L30*W30mm Max 4 pcs
Max component size W 30 *L 45*H45 mm
Insertion angle flat ,0 degree.

Feeder

Feeder type tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
Feeder quantity Max 10 feeders

Utility

Working power supply 1 Phase AC220V, 50HZ
Rated power 2KW
Work pressure 80 psi(0.5 Mpa)
Machine size Standard with L 350* 250mm PCB size :(L)1250 x (W1200 x (H)1800 mm Option with L 300* 300mm PCB size :(L)1250 x (W1300 x (H)1800 mm (L)1350 x (W1400 x (H)1800 mm
Machine weight About 950 KG 1050KG

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