Intelligent Component Insertion System AI-550

Intelligent Component Insertion System AI-550

Intelligent Component Insertion System AI-550 Features:

●   AI-550 with compact machine size and can handle board up to L 800*W550mm, can be easliy intergrated into production line help you realize insertion automation especially for big board with  standard and odd shape components.

●   High rigidity beam structure design, X/Y/Z axis driven by servo motor,  equipped with 6 heads,  advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

●   Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

●   Cutomized clamping head can install maximum 6 grippers satisfy multiple odd shape components insertion requirement. 

●    Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

●   1 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L800*W550mm board.

●   Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

●    Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

●   Windows based software, full English interface, easy to operate.

Intelligent Component Insertion System AI-550 Specification

MACHINE Model

AI-550

PCB dimension

  PCB size

  maximum size   standard (W)800 x (D)550mm
  minimum size   W50*D70mm

  PCB transport direction

  Left to right, 1 section conveyor  

Driving method

  X/Y/Z/R

  Driven by servo motor

Insertion parameter

  Insertion speed

  theoretical speed   6000 CPH  
  actual speed   1.2 s/pc to 1.5 s/pcs
  Insertion accuracy       ±0.05mm
  Insertion species     resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.

  Clamping head

  Picking method   Gripper /suction nozzle  
  Gripper quantity     Max 6 pcs  
  Max component size     W30*L38*H35mm  
  Insertion angle   flat ,0 degree.

  Feeder

  Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 10 feeders

  Utility

  Working power supply   1 Phase  AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   Approx (W)1426x (D)1800 x (H)1500 mm  (not including light tower )      
  Machine weight   About 1000KG
Intelligent Component Insertion System AI-550 Robot
  High rigidity beam structure design, X/Y/Z axis driven by servo motor,  equipped with 6 heads,  advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.
Intelligent Component Insertion System AI-550 Robot
Intelligent Component Insertion System AI-550 Clamping head

  Multi functional clamping Heads with optional automatic changing function

  ----Leading performance, an abundant choices of Grippers and suction cups to offer protection for complicated insertion  work.

Intelligent Component Insertion System AI-550 Clamping head
Intelligent Component Insertion System AI-550 Feeders
  Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Feeders
Intelligent Component Insertion System AI-550 Software

  Easy to Program and Operate

  ● Graphical User Interface

  ● CAD and CSV Import fucntion

  ●  English interface available

Intelligent Component Insertion System AI-550 Software
Intelligent Component Insertion System AI-550 Vision System:
  Extraordinary vision system ,   pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy .
Intelligent Component Insertion System AI-550 Vision System

  ● 3 camera photograph simultaneoously

  ● 5 million pixel

  ●  0.01mm vision accuracy

Intelligent Component Insertion System AI-550 Application

  Application  from our customers

Application.jpg
  Examples of possible Components
Application01.jpg
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