Intelligent Component Insertion System AI-400

Intelligent Component Insertion System AI-400

Intelligent Component Insertion System AI-400 Features:

●   Compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

●   High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

●   Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

●   Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement.

●    Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

●   3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.

●   Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

●    Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

●   Windows based software, full English interface, easy to operate.

Intelligent Component Insertion System AI-400 Specification

MACHINE Model

AI-400

PCB dimension

  PCB size

  maximum size   standard (W)400 x (D)400mm  
  minimum size   W50*D70mm

  PCB transport direction

  Left to right, 3 section conveyor  

Driving method

  X/Y/Z/R

  Driven by servo motor

Insertion parameter

  Insertion speed

  theoretical speed   6000 CPH  
  actual speed   0.8 s/pc to 1.2 s/pcs
  Insertion accuracy       ±0.05mm
  Insertion species     resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.

  Clamping head

  Picking method   Gripper /suction nozzle  
  Gripper quantity     Max 6 pcs  
  Max component size     W30*L38*H35mm  
  Insertion angle   flat ,0 degree.

  Feeder

  Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 16 feeders

  Utility

  Working power supply   1 Phase  AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   (W)1426x (D)1674 x (H)1500 mm  (not including light tower )          
  Machine weight   About 900KG
Intelligent Component Insertion System AI-400 Dimension
Intelligent Component Insertion System AI-400 Dimension
Intelligent Component Insertion System AI-400 Robot
  High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.
Intelligent Component Insertion System AI-400 Robot
Intelligent Component Insertion System AI-400 Clamping head:

  Multi functional clamping Heads with optional automatic changing function:

  ----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work.

Intelligent Component Insertion System AI-400 Clamping head
Intelligent Component Insertion System AI-400 Feeders
  Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Software

  Easy to Program and Operate

  ● Graphical User Interface

  ● CAD and CSV Import fucntion

  ●  English interface available

Intelligent Component Insertion System AI-400 Software
Intelligent Component Insertion System AI-400 Vision System:
  Extraordinary vision system,  pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy .
Intelligent Component Insertion System AI-400 Vision System:

  ● 3 camera photograph simultaneoously

  ● 5 million pixel

  ● 0.01mm vision accuracy

Intelligent Component Insertion System AI-440 Application

  Application  from our customers

Application.jpg
  Examples of possible Components
Application01.jpg
whatsapp WhatsApp
skype Skype
wechat WeChat
message Message
go top Top
WeChat Close
qr code
godblessroyzheng
qrcode

Send Message

*
* clear input
Choose language