Intelligent Component Insertion System AI-400

Intelligent Component Insertion System AI-400

Intelligent Component Insertion System AI-400 Features:

●   Compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

●   High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

●   Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

●   Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement.

●    Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

●   3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.

●   Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

●    Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

●   Windows based software, full English interface, easy to operate.

Intelligent Component Insertion System AI-400 Specification

MACHINE Model

AI-400

PCB dimension

  PCB size

  maximum size   standard (W)400 x (D)400mm  
  minimum size   W50*D70mm

  PCB transport direction

  Left to right, 3 section conveyor  

Driving method

  X/Y/Z/R

  Driven by servo motor

Insertion parameter

  Insertion speed

  theoretical speed   6000 CPH  
  actual speed   0.8 s/pc to 1.2 s/pcs
  Insertion accuracy       ±0.05mm
  Insertion species     resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.

  Clamping head

  Picking method   Gripper /suction nozzle  
  Gripper quantity     Max 6 pcs  
  Max component size     W30*L38*H35mm  
  Insertion angle   flat ,0 degree.

  Feeder

  Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 16 feeders

  Utility

  Working power supply   1 Phase  AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   (W)1426x (D)1674 x (H)1500 mm  (not including light tower )          
  Machine weight   About 900KG
Intelligent Component Insertion System AI-400 Dimension
Intelligent Component Insertion System AI-400 Dimension
Intelligent Component Insertion System AI-400 Robot
  High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.
Intelligent Component Insertion System AI-400 Robot
Intelligent Component Insertion System AI-400 Clamping head:

  Multi functional clamping Heads with optional automatic changing function:

  ----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work.

Intelligent Component Insertion System AI-400 Clamping head
Intelligent Component Insertion System AI-400 Feeders
  Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Feeders
Intelligent Component Insertion System AI-400 Software

  Easy to Program and Operate

  ● Graphical User Interface

  ● CAD and CSV Import fucntion

  ●  English interface available

Intelligent Component Insertion System AI-400 Software
Intelligent Component Insertion System AI-400 Vision System:
  Extraordinary vision system,  pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy .
Intelligent Component Insertion System AI-400 Vision System:

  ● 3 camera photograph simultaneoously

  ● 5 million pixel

  ● 0.01mm vision accuracy

Intelligent Component Insertion System AI-440 Application

  Application  from our customers

Application.jpg
  Examples of possible Components
Application01.jpg
whatsapp WhatsApp
skype Skype
wechat WeChat
go top Top
WeChat Close
qr code
godblessroyzheng
qrcode

Send Message

*
* clear input
Choose language