SMT Component Automated Inspection System SA-500

SMT Component Automated Inspection System SA-500

SA-500is a AOI equipment for SMT component inspection and chip component inspection . SA-500uses intelligent algorithm which can just click one button for programming , it greatly reduce the programming and debugging work , AI deep learning and self-training function can extend detectable defect types to reduce the misjudgement rate.

SMT Component Automated Inspection System Features

● High stability granite platform ensure machine running fast and stably.

● X/Y servo motor with high precision ball screw driving system ensures running accuracy.

● Equipped with 5M pixels CCD with RGBW 4 color light source to ensure inspection accuracy.

Detection items: Chip components : Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter. Solder detect : excess, insufficient, no foot , bridge, not wetting .

Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without CAD files, and give the parameters, operator only need to fine-tune the program, it makes programming very easy. .

Intelligent algorithm : Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems , and make programming easy.

● Equipped with Data statistics software, easy to search and export detailed statistical data.

● Capable to connect with MES(option).

SMT Component Automated Inspection System Specifications

Model SA-500 SA-500D
Image System Camera Top 5 Mpixels CMOS Camera Top 5 Mpixels CMOS Camera
Resolution Standard :15um , optional : 10um Standard :15um , optional : 10um
FOV size 15um : 36*30mm, 10um :24*20um 15um : 36*30mm, 10um :24*20um
Lighting 4 color ring shape LED(RGBW) 4 color ring shape LED(RGBW)
Motion System X/Y Movement AC Servo motor AC Servo motor
Platform Granite, ball screw and linear rail. Granite, ball screw and linear rail.
With adjustment Auto/Manual Auto/Manual
Flow Direction L→R L→R
Hardware PC configuration Intel I5 CPU, 32G DDR , 256G SSD +1T hard disk Intel I5 CPU, 32G DDR , 256G SSD +2T hard disk
Communication SMEMA SMEMA
Power Supply 1ph 220V,50/60Hz , 1KW 1ph 220V,50/60Hz , 1KW
Air Supply 0.4-0.6Mpa 0.4-0.6Mpa
Machine Size L985*D1100*H1550mm(not including display and light tower) L990*D1370*H1550mm(not including display and light tower)
Weight 700kg 800kg
Software Operation System Ubuntu 14.04 LTD 64bit Ubuntu 14.04 LTD 64bit
Programming Online programming , offline programming , CAD file loading , one-key programming with image Online programming , offline programming , CAD file loading , one-key programming with image
Statistic data function SPC software SPC software
PCB Size Size 1 section rail : 50*50-520*460mm 1 section rail : 50*50-510*330mm, double rail single rail : 50*50-510*610mm
Thickness ≤6.0mm ≤6.0mm
Clearance Top/Bottom:25/25mm Top/Bottom:25/25mm
Clamping Edge >3.0mm >3.0mm
Inspection Catagories Component Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material
Solder No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole
Inspection Component Chip:03015 and above LSI:0.3mm pitch and above Chip:03015 and above LSI:0.3mm pitch and above
Inspection Speed 230-250ms/FOV 230-250ms/FOV
Barcode reader 1D or 2D barcode reading by camera 1D or 2D barcode reading by camera
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