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SMT Component Automated Inspection System Features |
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● High stability granite platform ensure machine running fast and stably. |
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● X/Y servo motor with high precision ball screw driving system ensures running accuracy. |
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● Equipped with 5M pixels CCD with RGBW 4 color light source to ensure inspection accuracy. |
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● Detection items: Chip components : Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter. Solder detect : excess, insufficient, no foot , bridge, not wetting . |
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● Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without CAD files, and give the parameters, operator only need to fine-tune the program, it makes programming very easy. . |
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● Intelligent algorithm : Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems , and make programming easy. |
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● Equipped with Data statistics software, easy to search and export detailed statistical data. |
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● Capable to connect with MES(option). |
SMT Component Automated Inspection System SA-500
SA-500is a AOI equipment for SMT component inspection and chip component inspection . SA-500uses intelligent algorithm which can just click one button for programming , it greatly reduce the programming and debugging work , AI deep learning and self-training function can extend detectable defect types to reduce the misjudgement rate.
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SMT Component Automated Inspection System Specifications |
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| Model | SA-500 | SA-500D | |
| Image System | Camera | Top 5 Mpixels CMOS Camera | Top 5 Mpixels CMOS Camera |
| Resolution | Standard :15um , optional : 10um | Standard :15um , optional : 10um | |
| FOV size | 15um : 36*30mm, 10um :24*20um | 15um : 36*30mm, 10um :24*20um | |
| Lighting | 4 color ring shape LED（RGBW） | 4 color ring shape LED（RGBW） | |
| Motion System | X/Y Movement | AC Servo motor | AC Servo motor |
| Platform | Granite, ball screw and linear rail. | Granite, ball screw and linear rail. | |
| With adjustment | Auto/Manual | Auto/Manual | |
| Flow Direction | L→R | L→R | |
| Hardware | PC configuration | Intel I5 CPU, 32G DDR , 256G SSD +1T hard disk | Intel I5 CPU, 32G DDR , 256G SSD +2T hard disk |
| Communication | SMEMA | SMEMA | |
| Power Supply | 1ph 220V，50/60Hz , 1KW | 1ph 220V，50/60Hz , 1KW | |
| Air Supply | 0.4-0.6Mpa | 0.4-0.6Mpa | |
| Machine Size | L985*D1100*H1550mm(not including display and light tower) | L990*D1370*H1550mm(not including display and light tower) | |
| Weight | 700kg | 800kg | |
| Software | Operation System | Ubuntu 14.04 LTD 64bit | Ubuntu 14.04 LTD 64bit |
| Programming | Online programming , offline programming , CAD file loading , one-key programming with image | Online programming , offline programming , CAD file loading , one-key programming with image | |
| Statistic data function | SPC software | SPC software | |
| PCB Size | Size | 1 section rail : 50*50-520*460mm | 1 section rail : 50*50-510*330mm, double rail single rail : 50*50-510*610mm |
| Thickness | ≤6.0mm | ≤6.0mm | |
| Clearance | Top/Bottom：25/25mm | Top/Bottom：25/25mm | |
| Clamping Edge | >3.0mm | >3.0mm | |
| Inspection Catagories | Component | Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material | Missing,Reversed,Shift,Damaged,Skew ,Redundant,Foreign material |
| Solder | No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole | No solder,Insufficient/Extra solder,Bridge,not welding,no foot,Hole | |
| Inspection Component | Chip:03015 and above LSI:0.3mm pitch and above | Chip:03015 and above LSI:0.3mm pitch and above | |
| Inspection Speed | 230-250ms/FOV | 230-250ms/FOV | |
| Barcode reader | 1D or 2D barcode reading by camera | 1D or 2D barcode reading by camera | |
