S-460i 600i Inline SPI Machine

S-460i 600i Inline SPI Machine

The use of PSLM combined with the PMP to achieve 100% high-precision solder paste 3D measurement in SMT production line. Using PSLM technology, changed the traditional way of generating 3D Struct Light, the traditional glass grating moire required mechanically, driven by a piezoelectric motor (PZT). By using PSLM, no need glass grating and mechanical parts any more. The elimination of the mechanical drive and moving parts, greatly improving the ease of use,and avoid mechanical wear and reduce maintenance costs.

 

Programmable spatial light modulation(PSLM).

Programmable spatial light modulation(PSLM).

The use of PSLM combined with the PMP to achieve 100% high-precision solder paste 3D measurement in SMT production line. Using PSLM technology, changed the traditional way of generating 3D Struct Light, the traditional glass grating moire  required mechanically,driven by a piezoelectric motor (PZT). By using PSLM, no need glass grating and mechanical parts any more. The elimination of the mechanical drive and moving parts, greatly improving the ease of use,and avoid mechanical wear and reduce maintenance costs.

Phase modulation profiler metry.

Phase modulation profiler metry.

By using the Stop & Catch methods combined with multiple image acquisition, realize highly repeatable 3D results on the solder paste measurement. Compared to conventional scanning just take one pictures only on the solder paste a scan sampling, multiple image acquisition greatly enhancing the accuracy and reliable test results.

3D Diffuse lighting & active RGB 2D light source

3D Diffuse lighting & active RGB 2D light source

The use of synchronous structure light perfect solve the influence of the shaded part in solder paste inspection. Based on RGB two-dimensional light source, perfect the base board of high contrast. Like black solder mask and ceramic PCB, etc. Meanwhile, we can provide 2D/3D solder paste color images.

High resolution image processing system

High resolution image processing system

Standard Ultra-high frames of 5M pixel industrial CCD to ensure that the extremely small components and high precision SMT component were stable and rapid detection.

Z axis real time and static vision compensation capability

Z axis real time and static vision compensation capability

The Characteristics of PSLM provide the real-time dynamic tracking on the rigid PCB, for flexible PCB, use static vision compensation to perfectly solve the warpage problems of flexible PCB.

 

S-460i/600i  Inline SPI Machine Features:

1. The use of PSLM combined with the PMP to achieve 100% high-precision solder paste 3D measurement in SMT production line. Using PSLM technology, changed the traditional way of generating 3D Struct Light, the traditional glass grating moire  required mechanically,driven by a piezoelectric motor (PZT). By using PSLM, no need glass grating and mechanical parts any more. The elimination of the mechanical drive and moving parts, greatly improving the ease of use,and avoid mechanical wear and reduce maintenance costs.

2. By using the Stop & Catch methods combined with multiple image acquisition, realize highly repeatable 3D results on the solder paste measurement. Compared to conventional scanning just take one pictures only on the solder paste a scan sampling, multiple image acquisition greatly enhancing the accuracy and reliable test results.

3. Patented D-Lighting technology achieves full light spectrum detect ability. It is perfect solution to solve the shadow effect and reduce noise interference during 3D measurement.

4. Gerber data conversion and import, achieve automatic detection of the entire board. Manual "Teach" function realize user-friendly programming and test job generation in case of no Gerber data situation.

5. Friendly and simple user interface, five minutes of programming and one key operation.

6.Powerful "Statistical Process Control (SPC)", provide a plenty of tools, user-friendly real-time monitoring, reduce defects caused by poor solder paste printing and improve final product quality.

 

S-460i/600i  Inline SPI Machine Specifications

 Model

S-460i

S-600i

  Measurement Principle

3D white light PSLM PMP(programmable spatial light modulation) 3D white light PSLM PMP(programmable spatial light modulation)

  Measurements

  volume, acreage, height, XYofiset, shape

 volume, acreage, height, XYofiset, shape

  Detection of defective range

missing print, insufficient solder, excessive solder, bridging, offset, mal-shapes, surface contamination missing print, insufficient solder, excessive solder, bridging, offset, mal-shapes, surface contamination

  Camera Pixel

  Standard : 5M

  Standard : 5M

  LensTypes

Telecentric lens +coaxial lighting source

Telecentric lens +coaxial lighting source

  Lens Resolution

  16um(36*36mm)

  16um(36*36mm)

  Minimum component size

0201 inch

0201 inch

  FOVSpeed

  0.45s/FOV

  0.45s/FOV

  Quantityof lnspection Head

Single Head

Single Head

  RGB LightSource

  standard configuration

  standard configuration

  Z axis for compensation of deformed board

standard configuration

standard configuration

  Maximun Meauring Height

  Standard :±550um

  Standard :±550um

  Maximun Measuring Heightof PCB Warp

±5mm

±5mm

  Minimum Pad Spacing

  150um

   150um

  Maximum PCB Size

L460xW460mm

L600xW460mm

  Thickness of thePCB

  0,6-5mm

  0,6-5mm

  Component height limited

up:30mm down:40mm

up:30mm down:40mm

  Board EdgeDistance

  3mm

  3mm

  Conveying Direction

left to right

left to right

  SPC Statistics

  Standard configuration

  Standard configuration

  Geiber & CAD data loading

Standard configuration

Standard configuration

  Computer

  Windows 10 OS (64 bit), English version

  Windows 10 OS (64 bit), English version

  Equipment Diemension and Weight

W1000x D1000xH1580mm

W1200x D1350xH1580mm

  Power & AirPressure  

  AC, 220V, 50/60hz, 4~6Bar

  AC, 220V, 50/60hz, 4~6Bar

  Power (Start/nornmal)

start: 2.5kw / normal operation: 2kw

start: 2.5kw / normal operation: 2kw

 

S-460i/600i  Inline SPI Machine Includes:

Standard configuration:

●  Inline SPI machine S-460i/600i

● 5M pixels industrial camera &telecentric lens

● 3D inspection head (PSLM PMP)

● SPC software

● One year warranty

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