Fully Automatic Screen Printer H series

Fully Automatic Screen Printer H series

H610 with automatic recognition function of machine vision, using high-precision Servo drive system to achieve fast and accuracy alignment .It build in independent cleaning system, the cycle time less than 7s,ensure the high printing quality of solder paste and ultimate product efficiency. It also can print 0.3mm ultra fine pitch pad perfectly .This machine controlled by computer ,with Windows XP user interface and abundant software functions, it can set printing height, squeegee pressure, printing stroke, speed, and stencil automatic cleaning cycle etc. by software .It designed to keep the stability of printing quality, and greatly facilitate to users.

 

Arch bridge type suspending direct-connected scraper programmable printing head.

Arch bridge type suspending direct-connected scraper programmable printing head.

Double sliders ensures the printing head moving accuracy and stability when scraper is running back and forth.

Special platform calibration : Three axes linkage is designed with super-high dynamic characteristics to achieve high precision platform calibration.

Special platform calibration : Three axes linkage is designed with super-high dynamic characteristics to achieve high precision platform calibration.

The cleaning unit  is separated from CCD camera, which can minimize the camera & stop axis load, improve the PCB positioning precision and speed.

The cleaning unit  is separated from CCD camera, which can minimize the camera & stop axis load, improve the PCB positioning precision and speed.

Stencil cleaning system is automatic and effective. Three models  of Dry cleaning.Wet cleaning and Vacuum cleaning can be selected to use individually and multiply.

Unique belt transmission system avoids being stuck or fall-off of PCB Programmable motor controls conveying speed and conveys PCB in the precise position Conveyor width can be automatically adjusted.

Unique belt transmission system avoids being stuck or fall-off of PCB Programmable motor controls conveying speed and conveys PCB in the precise position Conveyor width can be automatically adjusted.

Uniform ring light, high brightness coaxial light and advanced upper/lower visionsystem Full range of light compensation, Automatic and accurate recognized of alltype MARK points. Applicable for tin plating, copper plating, gold plating, tin spraying.FPC and other types PCB with different colors, able to ensure high accuracy.

Uniform ring light, high brightness coaxial light and advanced upper/lower visionsystem Full range of light compensation, Automatic and accurate recognized of alltype MARK points. Applicable for tin plating, copper plating, gold plating, tin spraying.FPC and other types PCB with different colors, able to ensure high accuracy.

Using Windows 10 operation interface, and easy to learn for user. Programming is designed with teaching and navigation function, guidance is available on every step.

Using Windows 10 operation interface, and easy to learn for user. Programming is designed with teaching and navigation function, guidance is available on every step.

High quality electrical parts ensure machine long service life.

High quality electrical parts ensure machine long service life.

 

Fully-Automatic Screen Printer

Stencil Cleaning System

3 types of under stencil cleaning: dry, wet and vacuum. These 3 modes can be individually selected or combined for using. System allows manual cleaning within its operation menu which shortens cleaning time and improves production efficiency.

Stencil Cleaning System

BEFORE CLEANING

Blocked the opening of stencil by solder paste and choose 2 areas (IC and BGA )to check cleaning result.

BEFORE CLEANING

CLEANING RESULT

Conclusion: blocked holes and IC can be cleaned completely. Customer could set up cleaning module (wet, dry and vacuum modes) depends on difficulty of stencil to improve productivity and ensure cleaning quality.

CLEANING RESULT

Printing Result Comparation

500X Microscope Inspection

500X Microscope Inspection

Conclusion: Printing result is perfect, no misalignment, shift, solder bridge, lack solder, etc.

Use same sample to test H4E and other brand to check IC and BGA

Use same sample to test H4E and other brand to check IC and BGA.

Printing Result Comparation (SPI)

SPI inspection

Printing Result Comparation (SPI)

SPI inspection result:

Production QTY:     192PCS                
Pass QTY:     189PCS                
Defective QTY:     3PCS                
Pass rate:      98.438%                
Defective rate:       1.562%

Printing Result Comparation (SPI)

Conclusion: This PCB has many difficult IC and small pads, after inspection, result is good, H4E can ensure printing quality and accuracy in production line.

 

Fully Automatic Screen Printer H series Features:

● Arch bridge type suspending direct-connected scraper, programmable printing head.

● Double sliders ensures the printing head moving accuracy and stability when scraper is running back and forth.

● Programmable motor controls conveying speed and conveys PCB in the precise position.

● The cleaning unit  is separated from CCD camera, which can minimize the load of motor, improve the positioning precision and speed.

● Automatic conveyor width adjustment.

● Auto stencil cleaning(Dry/Wet/Vacuum).

● Automatic 2D paste inspection.

 

Fully Automatic Screen Printer H series Specification:

  Model

  H4E  

  H6

  H8

  Screen Frames

  Min Size   370×370mm   650×400mm   650×650mm
  Max Size   737×737mm   850×750mm   850×850mm
  Thickness   25~40mm   25~40mm   25~40mm

  PCB Min Size

  50×50mm

  80×50mm

  80×50mm

  PCB Max Size

  Standard :400×340mm, Optional: 510*340mm   600×340mm   650×610mm

  PCB Thickness

  0.4~6mm

  0.4~6mm

  0.4~6mm

  PCB Warpage

 <1%  <1%  <1%

  Conveying Height

  900±420mm

  900±20mm

  900±20mm

  Conveying Direction

  Left-Right; Right-Left; Left-Left; Right-Right   Left-Right; Right-Left; Left-Left; Right-Right   Left-Right; Right-Left; Left-Left; Right-Right

  Conveying Speed

  Max 1500mm/s(Programmable)

  Max 1500mm/s(Programmable)

  Max 1500mm/s(Programmable)

  Board Location

  Support System   Magnetic Pin/Up-down table adjusted /support block             Magnetic Pin/Up-down table adjusted /support block   Magnetic Pin/Up-down table adjusted /support block
  Clamping System   Side clamping,vacuum nozzle,            Automation retractable Z pressure             Side clamping,vacuum nozzle,            Automation retractable Z pressure   Side clamping,vacuum nozzle,            Automation retractable Z pressure

  Printer Head

  Two independent motorised printhead   Two independent motorised printhead   Two independent motorised printhead

  Squeegee Speed

  6~200mm/sec   6~200mm/sec   6~200mm/sec

  Squeegee Pressure

  0~15kg

  0~15kg

  0~15kg

  Squeegee Angel

  60°   60°   60°

  Squeegee Type

  Stainless steel(standard)

  Stainless steel(standard)

  Stainless steel(standard)

  Stencil Separation Speed

  0.1~20mm/sec (Programmable)   0.1~20mm/sec (Programmable)   0.1~20mm/sec (Programmable)

  Cleaning System

  Dry 、Wet 、 Vacuum (Programmable)   Dry 、Wet 、 Vacuum (Programmable)   Dry 、Wet 、 Vacuum (Programmable)

  Table Adjustment Ranges

  X: ±10mm; Y: ±10mm; θ: ±2°   X: ±10mm; Y: ±10mm; θ: ±2°   X: ±10mm; Y: ±10mm; θ: ±2°

  Solder Paste Inspection

  2D Inspection(Standard)

  2D Inspection(Standard)

  2D Inspection(Standard)

  Repeate Position Accuracy

  ±0.01mm   ±0.01mm   ±0.01mm

  Printing Accuracy

  ±0.025mm

  ±0.025mm

  ±0.025mm

  Cycle Time

 <7s(Exclude Printing & Cleaning)  <10s(Exclude Printing & Cleaning)  <11s(Exclude Printing & Cleaning)

  Product Changeover

 <5Min

 <5Min

 <5Min

  Air Required

  4.5~6kg/cm2   4.5~6kg/cm2   4.5~6kg/cm2

  Power Input

  AC:220 ±10%, 50/60HZ, 3KW

  AC:220 ±10%, 50/60HZ, 3KW

  AC:220 ±10%, 50/60HZ, 3KW

  Control Method

  PC Control   PC Control   PC Control

  Machine Dimensions

  1220(L)×1355(W)×1500(H)mm

  1330(L)×1355(W)×1500(H)mm

  1330(L)×1530(W)×1500(H)mm

  Machine Weight

  Approx:900kg   Approx:1000kg   Approx:1100kg
 

Fully Automatic Screen Printer H series Options:

● Automatic Dispensing

● Stencil Detection

● PCB Top Clamping plate

● H4E handle board size up to 510*340mm

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